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MITSUBISHI ELECTRIC INTRODUCES
NEW TRANSFER-MOLD DIP-IPM
World's First IPM for Fuel Cell & Hybrid Automotive Motor Drive Applications
TOKYO, June 19, 2003 -- Mitsubishi
Electric Corporation (President and CEO: Tamotsu Nomakuchi) today
introduced a super high reliability Dual-In-Line Package Intelligent
Power Module (DIP-IPM) which targets the motor inverter drive applications
in electric vehicles such as the Hybrid Electric Vehicle (HEV) and
Fuel Cell Electric Vehicle (FCEV). This DIP-IPM product is the first
of its kind in the world.
The IPM is a vital component in electric vehicles, which controls
their electrical drive motors and auxiliary motors for air conditioners,
etc. It will be mass-produced as a transfer-mold[1]
DIP-IPM with high reliability and superior productivity.
Recently the energy-savings concept has become a main theme in HEV
and FCEV development. Therefore smaller more reliable IPMs will
be in high demand to efficiently run electrical drive motors and
auxiliary motors for air conditioners, etc.
Until now, DIP-IPM products were mainly used for inverter electrical
drives in home appliances such as room air conditioners, washing
machines and refrigerators. Since a higher reliability has now been
achieved this new DIP-IPM can be utilized in automobiles, contributing
to a greater miniaturization of automobile inverter drive systems.
There are three main features for this application:
1. High Reliability with Reduced Mounting
Surface Area
Development of high quality IPMs should improve product performance
in harsh environmental conditions. Failure probability has been
greatly minimized through quality control management. The temperature
cycle capability has been improved considerably by employing the
new structure power chips (IGBT[2], FWD[3],
HVIC[4], LVIC[5]).
By using the new IPM, the mounting surface area of the device and
its interface circuit is reduced by about 40 percent, compared with
traditional IPMs with the same 30A/600V rating. This results in
considerable space savings.
2. Simplified Circuit Design by High Active Drive Logic
The start up sequence of the control supply is required as a countermeasure
against possible malfunctions during the control supply power on-and-off
period in a traditional IPM system. With the high active drive logic,
this requirement is no longer necessary. Furthermore, the new approach
offers a versatile interface compatible to 3V class MCU or DSP.
3. Reduction of malfunctioning by EMI[6]
Noise Reduction
By optimizing the switching speed, EMI noise in the new DIP-IPM
has been reduced by about 10db in comparison with traditional products.
Availability
Product (PS21867-AJ) samples will be available in March 2004 at
5,000 Japan yen per piece with monthly mass production of 20,000 pieces
scheduled to begin from January 2005.
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| Photo: |
Mitsubishi Electric's
Dual-In-Line Package Intelligent Power Module (PS21867-AJ) |
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Definitions
| [1] |
Transfer-mold: Injecting
heated and pressurized resin to a sealed container (metallic
mold) then applying pressure to form the shape. The productivity
is highly efficient since multiple shaping is possible in a
single process. |
| [2] |
Insulated
Gate Bipolar Transistor: Power device with features suitable
for high switching operations and voltage drives similar to
MOS-FET, and low on state voltage like that of a bipolar transistor.
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| [3] |
Free Wheeling Diode: Diode
for carrying freewheeling current |
| [4] |
High Voltage
Integrated Circuit: Integrated circuit with blocking voltage
over 50V for the drive and protection of switching semiconductor
devices. |
| [5] |
Low Voltage Integrated
Circuit: Integrated circuit with blocking voltage under 50V
for the drive and protection of switching semiconductor devices. |
| [6] |
Electromagnetic Interference:
The electromagnetic waves generated by electronic machines interfere
with the proper operation of other electronic machines. |
About Mitsubishi Electric Corporation
With over 80 years of experience in providing reliable, high-quality
products to both corporate clients and general consumers all over
the world, Mitsubishi Electric Corporation (TSE: 6503) is a recognized
world leader in the manufacture, marketing and sales of electrical
and electronic equipment used in information processing and communications,
space development and satellite communications, consumer electronics,
industrial technology, energy, transportation and building equipment.
The company has operations in 35 countries and recorded consolidated
group sales of 3,639 billion yen (US$30.3 billion*) in the year
ended March 31, 2003.
*At an exchange rate of 120 yen to the US dollar, the rate given
by the Tokyo Foreign Exchange Market on March 31, 2003.
Inquiries (media only):
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Robert "Bob"
Barz
Public Relations Department
Tel: +81-3-3218-2346
Email: Robert.Barz@hq.melco.co.jp
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